Food

Chopped BBQ Recipe: Tips for Making Chopped BBQ

Written by MasterClass

Last updated: May 30, 2023 • 4 min read

A staple of North Carolina barbecue, chopped BBQ is a flavorful, tender preparation of pork roast that will be the hit of any cookout. Follow this easy recipe to make chopped barbecue simply with a smoker, a dry rub, and a good cut of pork.

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What Is Chopped Barbecue?

Chopped barbecue consists of a large cut of meat—typically pork—cooked until tender in a smoker, grill, slow cooker, or Dutch oven, then chopped into bite-sized pieces. A staple of North Carolina–style barbecue sandwiches and platters, pitmasters typically serve the slow-cooked meat as-is or tossed in a tangy, vinegary barbecue sauce. Classic pork BBQ side dishes like coleslaw, potato buns, cornbread, and potato salad make perfect accompaniments for this flavorful, tender meat dish.

4 Tips for Making Chopped Barbecue

Whether you’re a grilling master or novice, follow these tips to make the best version of this pork barbecue recipe.

  1. 1. Pick the right cut of meat. Fresh pork shoulder roast or Boston butt (with a bright red color and lots of marbling) are the best cuts of pork for chopped barbecue. Steer clear of tough cuts that appear dull or grey.
  2. 2. Keep the temperature consistent. Monitor the grill or smoker’s temperature throughout the cooking process. Significant dips in temperature could result in unevenly cooked meat with a dry or burnt surface and a cold or undercooked center.
  3. 3. Use a meat thermometer. The amount of time required to cook your chopped barbecue meat will depend on the size of your pork roast and the grill. Use a high-quality meat thermometer inserted into the pork as your guide, rather than the clock. Typically, at the recommended 225-degree Fahrenheit temperature, the pork will take an estimated two hours per pound to cook to an internal temperature of just beneath 200 degrees Fahrenheit.
  4. 4. Incorporate different seasonings and sauces. Adjust the chopped barbecue spice blend to include your favorite seasonings and herbs. Incorporate spicier additions to your pork shoulder dry rub, like red pepper flakes, chili powder, and ground peppers for an added kick (or rub the meat with hot sauce for extra heat). Cover the pork with Worcestershire sauce or yellow mustard before sprinkling on the seasonings for added moisture and tang. Using a spray bottle, spritz the pork intermittently with bourbon, apple juice, or apple cider vinegar during cooking to add moisture. Alternatively, brush the meat with your favorite BBQ sauce or vinegar towards the end of cooking for Carolina-style tanginess.

What Are the Differences Between Chopped Barbecue and Pulled Pork?

Pulled pork and chopped barbecue are both flavorful, tender, low-and-slow barbecue preparations made with fatty cuts of pork like Boston butt. However, there are some notable differences between these two preparations: the texture of the meat and the type of sauce that cooks use to dress the protein.

Most cooks will prepare a pulled pork recipe using barbecue sauce to dress the shredded meat. Conversely, it’s common to serve chopped barbecue as-is, though some prefer to dress it in barbecue sauce.

Chopped barbecue and pulled pork have equally tender textures, but the former gets chopped roughly into bite-sized chunks, and the latter gets shredded into long, thin, tender fibers.

Homemade Chopped Barbecue Recipe

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makes

prep time

15 min

total time

10 hr 15 min

cook time

10 hr

Ingredients

  1. 1

    Preheat the smoker to 270 degrees Fahrenheit.

  2. 2

    Pat down the pork shoulder with a paper towel.

  3. 3

    Using a pastry brush or your fingers, coat the entire surface of the pork with a thin layer of olive oil.

  4. 4

    In a mixing bowl, combine the smoked paprika, salt, brown sugar, garlic powder, chili powder, onion powder, black pepper, cumin, mustard powder, and cayenne pepper (if using).

  5. 5

    Once your smoker has reached a consistent temperature of 270 degrees Fahrenheit, place the pork shoulder inside the cooking changer with the fat cap facing up.

  6. 6

    Smoke the pork for 3 hours. After 3 hours, using a spray bottle, thoroughly spritz the meat with beef stock.

  7. 7

    Continue cooking the pork for approximately 5 additional hours, checking its temperature with the meat thermometer and spritzing the pork once per hour. As the meat continues to cook and the fat renders, the pork shoulder will gradually shrink, causing the bark formed on top of the fat cap to split. Once that happens, you’re ready to wrap it in aluminum foil.

  8. 8

    Approximately 8 hours into the cooking time, wrap the pork shoulder in aluminum foil.

  9. 9

    Return the pork to the smoker and cook for another hour at 270 degrees Fahrenheit, then raise the temperature to 295 degrees Fahrenheit and cook for 1 final hour.

  10. 10

    After 10 hours in the smoker, your pork should register an internal temperature of just over 200 degrees Fahrenheit. Remove the pork shoulder from the smoker and allow the wrapped pork to rest at room temperature for an hour.

  11. 11

    Remove the aluminum foil and coarsely chop the pork shoulder into small chunks.

  12. 12

    Toss the pork in barbecue sauce before serving or serve it as-is.

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